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Windvane

After running out of electrical power with 2 dead batteries in 2000, half way between Mauritius and the Seychelles, I found out (the hard way) that being dependent on electrical energy for steering the boat is not ideal. Electric automatic pilots are very nice for day cruising or motoring, however they  use too much electrical energy and have the bad habit of letting you down when most required. After building a trim-tab windvane in 4 days in the Seychelles Yacht Club and use it to steer the boat for more than 2000 miles, I made up my mind, I will always have one on board in future. However commercial ones are very expensive (around US$ 3K ), I was fortunate enough to get a old (probably over 25 years old) Aries from a friend, rebuilding has been much easier than building one from scratch (original plan).

Some parts were ordered from Ms Helen Franklin of Aries Spares ( www.ariesvane.com ), she also provided the template for the plywood vane. Several parts were made locally, bushes with Acetal (polyoxymethylene, also known as "Delrin" which is a registered trademark of Dupont) and the pulleys with nylon. Due to  corrosion a few hex bolts were changed to the next higher metric size, the whole gear has also be painted to reduce corrosion in future.

A old Aries windvane given by a friend, it needs a complete rebuild. Big job to dismantle it, all bolts and part are seized by corrosion (Stainless/Aluminium galvanic effect) , January 2005.

Jean Philippe and Denis working hard on the windvane, they are doing a good job cleaning and  polishing all parts, January 2005.

The mounting bracket build with thick wall stainless tube has been made to swivel so that the scoop may be used at anchor for bathing, January 2005.

When windvane swivelled on the portside the scoop may be used at anchor for bathing etc..., February 2005.

Painted to reduce corrosion, all bearings changed. The servo rudder still need to be repaired, February 2005.

The vane was not swinging back to vertical correctly I therefore re-cast the lead counterweight which seem to have been modified in the past, old one  weight 2575 grams, new (balanced one) 4000 grams, Ms Helen Franklin confirmed that the original weight 2700 grams seems, strange...Note the 6mm vane weight 835 grams, March 2005. 

I made a hinge so that the servo rudder may be lift up when not in use, it also has a "fuse" so that in case of involuntary hit  nothing breaks, January  2007.

The servo rudder shown up, January 2007. 

On board, aft view, January  2010.

On board, port view, January  2010.